The joining of the wires at the intersection is achieved by electric resistance welding. This is by a combination of heavy electric current (applied at low voltage) passed through the junction of wires, combined with heavy mechanical pressure. A solid state thyristor regulated electronic control ensures very fine control of time (in cycles) and current amplitude (total phase angle).
All the spacings between wires are controlled by an automatic mechanism of high reliability materials. The wires used in the fabric are cold drawn from controlled quality mild steel wire rods with carbon contents generally less than 0.15%. WWF is manufactured conforming to IS:1566/1982 with long and cross wire spacing varying from 25mm to 400mm. The wires conform to IS:432-Pt II/1982 which specifies an ultimate tensile strength of 570 N/mm2 and a characteristic strength of 480 N/mm2. Wires used for manufacture of fabric are generally in the range of 2mm to 12mm diameter.
We have two manufacturing units which are equipped with state-of-the-art machinery producing G.I. and M.S. Welded Wire Mesh, Square and Oblong Mesh, Chain-Link Fence, Gabions, and one unit for drawing M.S. & Binding Wire.
G.I. Welded Wire Mesh is produced at our Delhi Plant where we have an installed capacity of up to 600 MT per Month.
M.S. Welded Wire Mesh is produced at our Neemrana, Rajasthan Plant with an installed capacity of up to 1800 MT per Month.
S.S. Welded Wire Mesh is produced at our Neemrana, Rajasthan Plant with an installed capacity of up to 400 MT per Month
Chain Link Wire Mesh is manufactured at Neemrana , Rajasthan Plant with an installed capacity of 100 MT per Month.
M.S. Wire is manufactured at Neemrana , Rajasthan Plant with an installed capacity of 250 MT per Month.
Recently in the year 2023, we have installed a new Wiremesh Plant at Neemrana with maximum welding width of 2500mm and capability of welding TMT Bars upto 12mm.
The most distinguishing factor of this plant is the incorporation of Japanese Servo Technology which catapults us to a new area of Wire Skipping and 100% precision in sizing.
The automated machine does not require any manual intervention for sizing and is fully controlled & adjusted by state-of-the-art electrical panel. The processes for the entire system are controlled by the process control system PLS Win. This control system is operated via a Windows interface and provides interfaces for computer- assisted work preparation.